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Custom Extruded Rubber Sealing Strips and Profiles

Category: Custom Rubber Parts

Hongjie manufactures continuous extruded rubber strips and profiles to customer-defined cross-sections. Specify the profile drawing, material, hardness, straight or coiled length, joint requirements and service environment for production review.

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Key Features

Extruded Profiles by Cross-Section and Function

Extruded rubber profiles are produced with a continuous cross-section and can be supplied in coils, straight lengths, or cut sections. Profile geometry is selected according to the groove, edge, compression requirement, and installation method.

  • D-Shaped Profiles

    Compressible bulb-style profiles for doors, covers, and enclosure sealing surfaces where controlled compression is required.

  • P-Shaped Profiles

    Profiles combining a sealing bulb with an extended mounting or contact section for continuous edge and gap sealing.

  • U-Channel Profiles

    Edge-mounted channel profiles designed to fit over sheet metal, panels, or exposed edges for protection and cushioning.

  • Solid and Rectangular Strips

    Simple continuous sections for linear sealing, spacing, cushioning, and contact protection along long assembly interfaces.

  • Custom Cross-Sections

    Drawing-defined profiles can include grooves, lips, ribs, bulbs, or mounting features according to the installation geometry.

  • Coiled or Cut Lengths

    Profiles can be reviewed for continuous coil supply, straight lengths, or specified cut-to-length sections according to handling and assembly needs.

Technical Data

Compound, Hardness and Length Options

Specify the profile section, compound, hardness, supply format, finished length, joint requirements, and critical dimensions according to the installation environment.

Product Specifications
Product Type Extruded Rubber Sealing Strips and Profiles
Cross-Section D, P, U, Rectangular, Solid or Custom Profile
Supply Form Continuous Coil, Straight Length or Cut-to-Length
Finished Length Customer Specified
Materials EPDM, NBR, Silicone, FKM, Neoprene and Project-Specific Compounds
Compound Standard ASTM D2000 Options Available
Compliance FDA, NSF, RoHS or REACH Options Subject to Compound Selection
Color Black or Project-Defined Colors
Hardness Selected According to Sealing and Compression Requirements
Profile Dimensions Defined by Cross-Section Drawing or Approved Sample
Surface Smooth or Application-Specific Finish
Tolerance Confirmed by Profile Geometry and Critical Dimensions
Joint Option Straight Cut, Bonded Joint or Joined Frame Where Applicable
Packaging Coils, Straight Bundles or Individually Packed Cut Sections
Drawing Input Dimensioned Cross-Section Drawing Preferred; Physical Sample Can Be Reviewed
Applications Enclosures, Machinery Panels, Access Covers, Edge Protection and Long Sealing Interfaces

Rubber Compounds for Extruded Profiles

Compound selection should match temperature, fluid exposure, weathering, flexibility, compression behavior, and any project-specific compliance requirements.

  • EPDM Rubber

    EPDM is commonly selected for outdoor profiles exposed to weather, ozone, moisture, and temperature changes.

    Weather ResistantOzone ResistantOutdoor Profiles
  • NBR Rubber

    NBR is used where sealing strips may contact petroleum-based oils or lubricants in industrial assemblies.

    Oil ResistantAbrasion ResistantIndustrial Profiles
  • Silicone Rubber

    Silicone is suitable for applications requiring flexibility across a broad temperature range or selected compliant grades.

    FlexibleTemperature RangeCompliant Grades
  • FKM Rubber

    FKM is considered for profiles exposed to higher temperatures, fuels, oils, or demanding chemical environments.

    High TemperatureFuel ResistantChemical Resistant
  • Other Compounds

    Neoprene, HNBR, fluorosilicone, and other compounds can be evaluated when the service environment requires different performance characteristics.

    Project SpecificApplication ReviewCustom Selection

Cross-Section Tolerances, Joints and Finishing

Extruded sealing performance depends on more than the compound. Critical widths, heights, wall sections, grooves, finished length, compression features, and joint configuration should be identified before production.

  • Length

    Continuous, Straight or Cut-to-Length

  • Joint

    Bonded or Joined Where Applicable

Where It's Used

Enclosure, Machinery and Edge-Sealing Uses

Extruded profiles are best suited to applications requiring a continuous sealing or protective section along an edge, opening, or assembly line. For discrete flat sealing interfaces, see molded gaskets for flat sealing interfaces.

  • Extruded rubber profile for equipment enclosure sealing

    Equipment Enclosures

    Continuous profiles installed around enclosure doors, covers, and openings to support dust, moisture, and gap sealing.

  • Rubber sealing profile for machinery panel interface

    Machinery Panels

    Linear profiles fitted between machinery panels and structural interfaces where a continuous compressible section is required.

  • Continuous rubber seal for equipment access cover

    Access Doors and Covers

    Bulb and shaped profiles can follow door or cover edges where repeated opening and closing requires flexible compression.

  • Continuous extruded rubber strip for long sealing interface

    Long Sealing Interfaces

    Continuous strips are used along extended sealing lines where individual molded gaskets would be unnecessary or impractical.

  • U-channel rubber profile for edge protection

    Edge Protection

    U-channel and related profiles fit over exposed sheet-metal or panel edges to provide cushioning and contact protection.

OEM & Custom

Profile Drawing Review and Production Control

Production starts with review of the cross-section rather than only the overall part dimensions. Hongjie evaluates profile geometry, compound, hardness, extrusion feasibility, finished length, and secondary operations before sample production. For molded or shaped components outside continuous extrusion, see other custom rubber sealing parts.

Custom extruded rubber sealing profile inspection
  • Cross-Section Review

    Confirm profile geometry, critical dimensions, grooves, lips, ribs, and installation features from a drawing or approved reference sample.

  • Material and Hardness

    Match the compound and hardness to temperature, media exposure, flexibility, compression behavior, and project-specific compliance needs.

  • Extrusion and Cutting

    Prepare the profile extrusion process according to the approved section, then control continuous supply, straight lengths, or specified cut lengths.

  • Joint and Final Inspection

    Check critical profile dimensions, finished lengths, appearance, and bonded or joined areas where the application requires them.

Technical FAQs

Custom Extruded Rubber Profile FAQs

Practical answers for profile drawings, supply lengths, joints, tolerances, samples, and quotation preparation.

What should I send for a quotation?
Provide the cross-section drawing, critical dimensions, finished length, material or service environment, hardness, quantity, and any joint requirements.
Can profiles be supplied in coils or cut lengths?
Yes. Supply format can be reviewed as continuous coils, straight lengths, or specified cut sections depending on the profile and application.
Can you make a profile from a sample?
Yes. A physical sample can be used as a reference, although a dimensioned cross-section drawing is preferred for tolerance and production review.
Can extruded profiles be joined into frames?
Selected profiles can be bonded or joined depending on the cross-section, material, and frame design. The required joint configuration should be specified before sampling.
What determines profile tolerance?
Tolerance depends on cross-section size, wall thickness, profile geometry, rubber compound, and the dimensions identified as functionally critical.
What file format should I send?
PDF dimensioned drawings are suitable for initial review. CAD files can also be provided where detailed profile geometry needs to be evaluated.
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